Fundación IDONIAL

Port Plug water feedthroughs manufacturing and maintenance feasibility

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DSM. Velocity streamlines and temperature distribution

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Pic legend 1: Port Plug water feedthroughs manufacturing and maintenance feasibility

Pic legend 2: DSM. Velocity streamlines and temperature distribution

Pic legend 3: VIM furnace

Pic legend 4: DFW

General information

Company name

Fundación IDONIAL
Adress

Parque Científico Tecnológico de Gijón, Zona INTRA. Avda. Jardín Botánico, 1345 33203 Gijón, Asturias
Web

http://www.idonial.com/
Turnover

10.20 million EUR in year 2022

Employees

161 in year 2022
SME

NO
Contact Info:

Phone

+34985129120
Email

info@idonial.com

Activity and Skills

IDONIAL is a Spanish private technological centre, with more than 30 years of experience. The center is multisectorial and carries our R&D&I activities from the following areas: Materials (metals, ceramics, plastics), Advanced Manufacturing (Additive Manufacturing, Welding), Digital Industry (Industry 4.0) and Engineering (Numerical Simulation, Mechanical and Electronic Engineering). In addition, relevant Technological Services backed by official accreditations are available.

The areas of specialization of interest for Large Scientific Infrastructures include:

- Steels and Metallic Alloys. development, manufacturing routes and characterization to application. The activities performed deal with extending service life, optimising in-use behaviour, improving mechanical, wear or corrosion resistance, increasing their formability and weldability, new materials selection and application. Specialisation in fatigue & fracture mechanics studies.

- Welding Technologies. weldability studies, selection of the optimal welding parameters, design & validation of manufacturing technical instructions, manufacturing of special welded mockups and special NDT calibration blocks with advanced welding processes, global and conceptual manufacturing plans, as well as inspection plans. Wide range of techniques including robotic, FSW and laser hybrid welding.

- Engineering and Numerical Simulation. Structural, thermal and fluid-dynamics analyses by FEM&CFD; coupled analyses: thermo-hydraulic, thermo-mechanical. Welding process simulation, distortion prediction, selection of the optimal welding sequence. Large experience with different design codes (RCC-MR, RCC-MRx, ASME, etc), welded structures and complex settings.

Contracts for Big Science facilities

[ITER ORGANIZATION] Development and testing of RH compatibility tooling for water and gas welded feedthroughs in diagnostic equatorial modular port plugs (2023)

[ITER ORGANIZATION - Nortemecánica, S.A. ] Correction Coil Feeder Ring Rail System (2023)

Structural integrity validation of the Rail System tooling design

[ITER ORGANIZATION] Refilling and Blowout Tests on DFW Mock-Up (2022)

[ITER ORGANIZATION] Qualification Plan of TL-Isolation Shutter Valve (2022)

[ITER ORGANIZATION] DFW Mock up mechanical studies (2022)

[ITER ORGANIZATION] Fabrication of a demonstrator (mock-up) for the rails and Doglegs for the EPP system (2022)

[ITER ORGANIZATION] Detailed thermal and structural design of six Diagnostic First Walls (2022 - 2023)

[ITER ORGANIZATION - VAT Vakuumventile AG ] Structural Integrity Evaluation of ECH Isolation Shutter Valve (2021 - 2024)

[ITER ORGANIZATION] Assessment of the effect of Sulfur content on welding parameters (2021 - 2022)

[ITER ORGANIZATION] PP Water Feedthroughs Manufacturing and Maintenance Feasibility (2020 - 2021)

[ITER ORGANIZATION] Manufacture a Prototype of a Generic EDFW (2019 - 2021)

[ITER ORGANIZATION] Mock-up for manufacturing feasibility demonstration of cooling implementation on vertical blades of the Modular Diagnostic Shielding Module (2018 - 2019)

[ITER ORGANIZATION] Development of (EC) Electrical Feedthroughs. (2017 - 2020)

[ITER ORGANIZATION] Thermal-hydraulic FE model of the integrated Equatorial Port Plugs (2017 - 2018)

Relevant R&D projects

[RFCS ] -PREdictive simulation of finishing operations in steel Additive Manufacturing for optimal SUrface integrity (SupreAM ) (2023)

[Public-private collaboration project MCIN-AEI ] -The Eutectic Li-Pb Alloy Enriched in 6Li (Pb-15.76 Li): Strategic Material in Nuclear Fusion Technology (EUTECTICS ) (2022)

[RFCS ] -Optimisation of high damage tolerance at very high strengths by the quenching and partitioning process (OPTIDAMATOL ) (2021)

[MANUNET ] -Development of wire Arc Additive Manufacturing processes for Aeronautic large Structures (DAAMAS ) (2020 - 2022)

[MANUNET ] -Rapid Evaluation of Distortions in Welded Structures (RED WELDS ) (2014 - 2016)

[RFCS ] -Modular Simulation Tool for In-Service Behaviour Prediction of the Cooling Water Systems of the Steelmaking Industry (MODELCOR ) (2014 - 2017)

[CONSOLIDER INGENIO 2008 ] -Fusion Technology Program (TECNOFUS ) (2009 - 2011)

[H2020 ] -Repurposing manufacturing lines for providing products and services in case of spiking demand times (RESERVIST )

[RFCS ] -Virtual Design of Cyber-Physical Production Optimization Systems for Long Production Factories (CIBER-POS )