ELYTT ENERGY, S.L.

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Pic legend 1: Quadrupole Magnets

Pic legend 2: Toroidal Field Coils for ITER F4E

General information

Company name

ELYTT ENERGY, S.L.
Adress

Calle Orense 11, 2º B
Web

http://www.elytt.com/
Turnover

6.00 million EUR in year 2023

Employees

65 in year 2023
SME

YES
Contact Info:

Phone

+34914110963
Email

angel.garcia@elytt.com

Activity and Skills

Elytt Energy it is an innovative Spanish company, working in high technology projects, solving the needs of our clients, in the field of the energy, fusion and particle accelerators, we currently have projects in Germany, USA, France, Italy and Switzerland.

Designs and manufacture of fusion reactor structural systems, design and manufacturing of superconducting magnets for material characterization, design and manufacturing of TF and PF coils.

Designs and manufacture resistive and superconducting electromagnets for particle accelerators of all types and designs and manufacture current regulated power supplies with high stability, low noise and reliability used in accelerators and research laboratories. The company provides a complete electromagnetic engineering, design, manufacture, and test service.

Designs standard and custom-built resistive magnets, reaching from small correctors, to very large magnets, 2D and 3D is used for magnetic field modeling.

Our workshop has all manufacturing facilities necessary, winding machines, vacuum system, oven, inert gas oven and all measurement equipment including magnetic masurement.

Elytt Energy offers complete magnet systems including vacuum chambers, supporting stands and matching power supplies.

Dipole magnets, Quadrupole magnets, Multipole magnets, Spectrometer systems, Kickers, Septums and Bumper magnets, Scanning magnets.

Also, the following related services are available: FEM Mechanical – Electromagnetic calculation, Beam optical calculations, Vacuum calculation and design, Cryogenics calculation and diseign, On-site Installation.

Contracts for Big Science facilities

[OTHER] Manufacturing of 108 dipoles for Advanced Light Source (ALS) to the Lawrence Berkeley National Laboratory (LBNL) (2024)

Manufacturing dipoles for LBNL, types A, B, and C, with CoFe pole pieces

[OTHER] Manufacturing of 52 sextupoles for Advanced Light Source (ALS) to the Lawrence Berkeley National Laboratory (LBNL) (2024)

Manufacturing of 52 laminated SHA type sextupoles and SHBSHA type sextupoles, of CoFe laminations

[OTHER - PPPL ] Manufacture of one TF bundle and OH solenoid for National Spherical Torus Experiment at Princeton Plasma Physics Laboratory (2022)

The TF coil consists of 36 conductors. Elytt will first assemble four quadrants of nine conductors each. The conductors will be wrapped in fiberglass tape and will bind the quadrant together using a process called vacuum pressure impregnation. Each quadrant is placed in a mold inside a vacuum chamber, filled with a resin and baked at a high temperature until it creates one unit. After the four quadrants are completed, the process is repeated to assemble all four quadrants into one circular magnet. Elytt has been perfecting this process at each step by creating models of the quadrants and the assembled coil and then dissecting them to ensure that the resin has permeated each area of the magnet.

[OTHER - ALS-U ] Manufacture of 130 normal conducting quadrupoles and sextupoles for ALS-U project at Berkeley (2021 - 2023)

There are five families manufacture, three quadrupoles and two of sextupoles, the yokes of the quadrupoles are manufacture of solid steel and the sextupoles from laminations.

[FAIR] Supply of 21 Superferric dipoles. Magnets for the Super Fragment Separator (2019)

The scope is for the design and construction of 3 dipole magnets type 2 and 18 dipole magnets type 3, including one subframe per dipole.

[OTHER - CBETA ] Design and Manufacture of 132 magnets for the Energy Recovery Linear Accelerator CBETA Project CORNELL UNIVERSITY at USA (2017 - 2019)

Elytt was awarded by Cornell University in USA for the calculation, manufacturing engineering, manufacturing, FAT and delivery of 36 dipoles (two different types), 64 quadrupoles (two different types) and 32 correctors (two different types

[OTHER - SARAF ] Design and Manufacture of 16 superconducting solenoid packages for CEA SARAF project & supply 8 superconducting solenoids (2017 - 2022)

Delivered of the 20 Superconducting Solenoid packages of the Superconducting Linac (SCL) of the SARAF(Soreq Applied Research Accelarator Facility) Design validation and manufacturing studies, manufacturing of the SP prototype. Serie manufacturing

[ITER ORGANIZATION] Supply of 400 Outer Vessel Coils (OVCs) (2017 - 2018)

[CERN] Design and Manufacture of the superconductor quadruple magnet (QUACO) for the HL LHC (2016 - 2021)

The QUACO project is a part of the IR magnets in HL-LHC at CERN and has as objective the production of the first two First-of-a-kind HL-LHC “two-in-one quadrupoles magnets

[ITER ORGANIZATION] Supply of the handling and impregnation tooling required for the production of the PF coil magnets, a contract worth of 30 Million (2015 - 2021)

The scope was to design, engineering and manufacture of the impregnation tooling and additional tooling for ITER poloidal field coils poloidal field coil system consists of six horizontal coils placed outside the toroidal magnet structure. The outer diameters of the PF2-PF5 Coils are between 17 and 25 meters and their weights range between 208 tons and 384 tons.

[CERN] Design and manufacturing of permanent magnet quadrupoles for the drift tube of the Linac for CERN, BRAC and to INFN Legnaro for ESS Lund (2014 - 2018)

ELYTT manufacture the Permanent Magnets Quadrupoles to be used as focusing elements in the drift tube of the Linac, for the following projects, LINAC 4 at CERN, LEHIPA at BARC, Mumbai, European Spallation Source (ESS) at Lund

[CERN] Supply a Vacuum Impregnation system at CERN (2014 - 2015)

ELYTT ENERGY, S.L. has supplied, the design, the construction, tests, installation and commissioning, a Vacuum Impregnation System, which will be used at CERN to impregnate superconducting coils made of Nb3Sn based conductor with radiation hard resin.

[ITER ORGANIZATION] TEN WINDING PACKS FOR ITER TOROIDAL FIELD COILS (2010 - 2021)

ELYTT Energy is member of one international consortium; responsible for the manufacture of 10 Winding Packs for the Toroidal field coils. One TF WP is a coil of approx. 9 m wide and 15 m length with an approx. weight of 110 tons. Each WP is obtained stacking 7 Double Pancakes (DP). One DP is manufactured with a fibre glass and Kapton insulated Cable In Conduit (CICC) Nb3Sn superconductor, inserted in a stainless steel radial plate and ground insulated. Once insulated, the DP is VPIed. Once VPIed, 7 DP are stacked, ground insulated and VPIed.

Relevant R&D projects

No registered projects

Big Science Areas

Fusion

Particle physics and accelerators

Markets

Energy

Other

Technology Areas

Advanced materials and manufacturing

Diagnostics, detectors and instruments

Electrical and power electronics

Cryogenics and vacuum

Certifications

ISO-9001

ASME