TECNALIA Research & Innovation
tecnalia
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Critical applications orbital welding
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Radiofrequency Quadripole
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Thermal Spraying Processes
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Brazed Ceramic Break
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Pic legend 1: Critical applications orbital welding
Pic legend 2: Radiofrequency Quadripole
Pic legend 3: Thermal Spraying Processes
Pic legend 4: Brazed Ceramic Break

General information

  • Hosting Organisation
    TECNALIA Research & Innovation
  • Address
    Parque Científico y Tecnológico de Gipuzkoa. Mikeletegi Pasealekua, 2 E-20009 Donostia-San Sebastián (Gipuzkoa)

Description

TECNALIA Research & Innovation is Spain’s largest private, independent applied research center and a European benchmark in technological development. With over 1,500 professionals (44% women, 56% men), it collaborates with companies and institutions to enhance competitiveness, improve quality of life, and promote sustainable growth.

Its main areas of focus include smart manufacturing, digital transformation, energy transition, sustainable mobility, health and food, urban ecosystems, and the circular economy. Driven by the mission to transform technological research into prosperity, TECNALIA’s work delivers tangible societal benefits and addresses global challenges.

In 2024, it achieved a €147 million turnover, marking a 7% increase, and developed over 4,600 technological solutions, its most active year to date. At the European level, TECNALIA leads as Spain’s top private organization in the Horizon Europe program, ranking 13th out of 19,000 research entities. It has secured 182 projects, including 28 as lead partner, and collaborates with 215 Spanish organizations.

In 2025, TECNALIA launched a €20 million investment plan for strategic equipment and infrastructure, including smart manufacturing, mobility, and digitalization. This builds on 2024 initiatives like the hydrogen lab and the Katea platform, featuring a supercomputer and data lab for secure digital transformation.

Summary of Research Services

TECNALIA is a private applied research center and a key European player in technological development. With their professionals and and extensive laboratory infrastructure, TECNALIA provides multi-sector, multi-technology solutions through the hybridization of advanced technologies. Its infrastructure includes specialized labs for materials characterization, robotics, AI, quantum technologies, and energy systems. TECNALIA has actively participated in R&D projects for major scientific infrastructures, both through direct contracts and as a subcontractor for leading companies, demonstrating its capacity to address complex challenges across diverse industrial and scientific domains.

TECNALIA also contributes to Big Science initiatives, supporting large-scale research infrastructures and advanced technologies that enable breakthroughs in fields such as particle physics, fusion energy, and space exploration, reinforcing its role as a strategic partner in Europe’s innovation ecosystem.

Technology Capabilities

* Advanced Joining Solutions:
- Electron Beam Welding (EBW).
- Brazing.
- Friction Welding.
- Joining of Dissimilar Materials.

* Surface Engineering. Coatings:
- Physical Vapor Deposition (PVD).
- Sol-gel.
- Thin and Thick Films.
- Electrodeposition.
- Ion Nitriding.
- Plasma-Assisted Treatments.
- Thermal Spraying.

* Material Characterization and Component Validation:
- Mechanical Testing.
- Chemical and Metallographic Analysis.
- Thermal Contact Conductivity (TCC) Testing.
- Helium Leak Testing.
- Prototype Manufacturing and Validation.

* Remote Handling Associated with Inspection and Maintenance Systems:
- Development of RH and teleoperation systems integrating translation systems with robotic arms/actuators.
- Development of AGVs/UAVs/drones integrated with collaborative robotic arms.
- Automated and controlled operation using low-code tools.

* AI and Advanced Sensing:
- Development and optimization of technologies for manufacturing, testing, operation, and maintenance of complex systems.
- Advanced sensing: piezoelectric materials, ultrasound, functional printing, advanced signal processing, IoT.
- Computer Vision: advanced image processing (Deep Learning, Large Visual Models) and photonic technologies (hyperspectral, Raman, LIBs, etc.).
- AI and Big Data: prediction, clustering, reinforcement and deep learning, simulation, modeling, soft-sensing, MLOps.
- Augmented HMIs, automatic information processing, generative AI and LLMs.

* Separation Membrane Technology:
- Palladium membranes for tritium recovery.
- Carbon fiber molecular sieve membranes for gas separation (H₂, He, etc.).
- Polymeric membranes for refrigerant gas recovery.

* Quantum Technologies:
- Quantum sensing and metrology.
- Quantum chips in diamond technology.
- Material growth.
- Doping for creation of nitrogen-vacancy centers.
- Characterization and functionalization.
- Communications. Cybersecurity.
- Quantum computing and simulation.

Main equipment or Facilities

- Material laboratory
- Electrical laboratory
- Mechanical testing laboratory
- Pharmaceutical laboratory
- Food laboratory
- Fire safety testing laboratory

Contracts for Big Science facilities

[F4E] FIBER OPTIC (2024)
Test campaign for fiber optic feedthrough (FOFT).
[CERN] Tuber (2023)
Berilium tubes machining.
[ITER ORGANIZATION] Electrical Insulating Breaks Qualification and Production IO/21/OT/19477/ADC IVC (2022)
[CERN] Fusion Future (2022)
New develpments for fusion reactors.
[F4E] FWP. Coating Technical Services (2021 - 2024)
[ITER ORGANIZATION] Remove_1 (2021)
Development activities for graphite removal process definition.
[F4E] Supply of the beam line components composed of the Neutraliser and Electron Dump (“NED”), the Electrostatic Residual Ion Dump (“ERID”), the Calorimeter, and the Component Common Equipment (“CCE”) for the MITICA experiment F4E-OMF-0795-01 (2020 - 2025)
[ITER ORGANIZATION] FWP MANUFACTURING (2020)
Development and manufacturing of FWP
[F4E] F4E-08 (2020)
Validation and Prototyping of the First Mirror Multi-Layer Structure for the EP-WAVS Diagnostic.
[F4E] Proof-of-principles testing of First Wall Tile Repair Techniques F4E-OPE-0893-01 (2019 - 2022)
[F4E] Procurement of the Beam Line Components for the MITICA Experiment Stage 2 (2019)
[F4E] Application of an alumina coating on sections of pipes to be used in the Blanket Cooling Manifold System F4E-OPE-089-01 (2018 - 2021)
[F4E] Provision of destructive and non-destructive testing of materials at room and elevated temperatures F4E-OFC-618 (2017 - 2020)
[CERN] Quadrupole Corrector First-of-a- kind for HL-LHC (QUACO Pre-commercial Procurement) IT-4191/TE/HL-LHC (2016 - 2018)

Relevant R&D projects

[HORIZON EUROPE] PROtotypes of Magnetic Imaging Systems for Europe, HEP (PROMISE ) (2025)
Grant Agreement (number 101189611) - https://www.promise-quantum.eu/ Coordinator: TECNALIA
[HORIZON EUROPE] QUantum-ENhanced benCHtop NMR spectrometer, HEP (QUENCH ) (2024)
Grant agreement (No 101135742) - https://quench-project.eu/
[HORIZON (CINEA)] Advanced POwer conversion technologies based on onboard ammonia cracking through novel membrane reactors (APOLO ) (2024)
https://ec.europa.eu/info/funding-tenders/opportunities/portal/screen/h… -Coordinator: TECNALIA
[CDTI - MISIONES] NEURON - DONES (2023)
Teleoperated robot.
[CDTI - MISIONES] Security and advanced manufacturing for the development of critical technologies for the construction of DEMO and the advancement of the fusion roadmap, based on challenges identified during the design and construction of ITER (ROAD2DEMO ) (2022 - 2025)
MIG-20221013
[HORIZON 2020] Open Innovation Test Bed for nano-enabled Membranes (INNOMEM ) (2020 - 2024)
[HORIZON 2020] Advanced materials and Reactors for Energy storage tHrough Ammonia (ARENHA ) (2020 - 2025)
https://cordis.europa.eu/project/id/862482 - Coordinator: TECNALIA - htps://arenha.eu/
[HORIZON 2020] Membranes And Catalysts Beyond Economic and Technological Hurdles (MACBETH ) (2019 - 2024)
https://cordis.europa.eu/project/id/869896 - https://www.macbeth-project.eu/
[HORIZON 2020] Advanced MEMBranes and membrane assisted procEsses for pre- and post- combustion CO2 captuRe (MEMBER ) (2019 - 2022)
https://cordis.europa.eu/project/id/760944 - Coordinator: TECNALIA - https://member-co2.com/

Big Science Area